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You want to know more about eReam.

Please send an e-mail to
sales@de.sks-welding.com

SKS Welding Systems GmbH
Marie-Curie-Strasse 14
67661 Kaiserslautern
Tel.: +49 6301 7986-0
Fax: +49 6301 7986-119

E-mail: info@de.sks-welding.com

 
Contact

 
 

Product types:

Basic unit
+ injector
 

Part-no. 67-2-200

centering
clamping
reaming
spraying

Basic unit
+ injector
+ wire cutter

Part-no. 67-2-400

cutting
centering
clamping
reaming
spraying

 
 

Connections:

Connector 1: 12 pin chassis connector
Steuersignale für eReam
is connected to PLC/robot control cabinet

Connector 2: 5 pin socket
Air blast valve control robot 1
Connecting line to the Air blast valve control of robot 1

Connector 3: 5 pin socket
Air blast valve control robot 2
Connecting line to the Air blast valve control of robot 2

Connector 4: 5 pin socket
Supply line (connecting cable +24 VDC and enable signal from the robot) Connection to PLC/robot cabinet

Fieldbus connection: in preparation

Features:

  • First fully electric driven cleaning system
  • Processes driven by individual motors
  • Operation without compressed air
  • Ejection of cleaning residues at bottom side
  • Automated monitoring of limits within the cleaning process
  • Fully electronic adjustment/setting
  • Control of external air blast valves
  • Digital I/Os / Fieldbus (in preparation)
  • Full integration into facility control possible (setting up, controlling, monitoring)
  • Includes TCP programming tip

Technical specifications:

Basic unit with injector:

  • Gas nozzle outer diameter max: 34 mm
  • Cleaning cycle duration: ~ 4 s
  • Supply voltage: 24 VDC
  • Maximum power consumption: 100 W
  • Weight ( basic version ): 13 kg
  • Dimensions in mm ( L / W / H): 305 / 270 / 370 mm

Optional accessories:

  • Gas nozzles specific reamers
  • Stands for cleaning equipment
  • Collecting tank for cleaning residues
  • Power and control cables
  • Anti-spatter liquid (containers, each 5 liter )
  • External power supply 24 VDC for DIN rail mounting
 

Basic unit with wire cutter and injector:

  • Gas nozzle outer diameter max: 34 mm
  • Cleaning cycle duration: ~ 5 s
  • Supply voltage: 24 VDC
  • Maximum power consumption: 125 W
  • Weight ( basic version ) : 15 kg
  • Dimensions in mm ( L / W / H): 305 / 270 / 370 mm

Optional accessories:

  • Gas nozzles specific reamers
  • Stands for cleaning equipment
  • Collecting tank for cleaning residues
  • Power and control cables
  • Anti-spatter liquid (containers, each 1 liter )
  • External power supply 24 VDC for DIN rail mounting



 
 

Control:

A purely electric drive provides data on state of the motor, speed and load. An unprecedented precision and control of the cleaning process is achieved by an integrated intelligent motor control. The evaluation of information also facilitates handling. While a pneumatically operated system provides no feedback when a reamer is canted and stops, with a purely electric system the motor gives feedback, the reamer can be re-centered and the cleaning process can be continued.

Safety at work:

Compressed air for pneumatic drives is costly to control via valves. Since the pressure is only reduced with a significant time delay, a complex safety technology is required. This is where the benefits lie. These can be stopped easily with less technical effort and provide information about their condition within milliseconds. Beside the technical advantages, additional investment is waived for a costly security technology.

Environment / Resources:

Electric motors have an efficiency of over 90 percent, while the energy for pneumatic drives is subject to high losses in production. So air must first be compressed, with high losses of heat. This additional energy is saved with using electricity, getting the effect of lower operating costs. To conserve resources, the pump for spraying the anti-spatter liquid has been provided with an electronic control system for accurate dosing. The saving of anti-spatter liquid has a positive effect on operating costs.

Simple Integration / manageability:

Simple "Start - Drive - Save" programming allows a quick and easy set up. With the additional I/Os control tasks for up to two external air-blast valves can be implemented.

Future-proof design:

Binding equipment guidelines to ensure a uniform level of protection for accident prevention. These are regularly redefined and applied considering new findings and according to the latest technical level. eReam already satisfies with its all-electric cleaning principle possible future regulations, thus saving a considerable investment in retrofits.